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Evidence Guide: MSFGG3004 - Process thick glass

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSFGG3004 - Process thick glass

What evidence can you provide to prove your understanding of each of the following citeria?

Identify work requirements

  1. Work requirements for processing thick glass, including materials, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures
  2. Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work
  3. Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition
  4. Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards
  5. Glass to be cut, shaped, drilled or edged is selected using information from the work order, including type of glass, thickness, colour and dimensions
  6. Machines, equipment and settings required to perform the work are identified
Work requirements for processing thick glass, including materials, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glass to be cut, shaped, drilled or edged is selected using information from the work order, including type of glass, thickness, colour and dimensions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machines, equipment and settings required to perform the work are identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare for work

  1. Sequence of work is planned to ensure processing is conducted in a logical order
  2. Suitable cutting, shaping, drilling, edging and lubrication methods are selected
  3. Glass processing table is selected and work surface is cleared of debris and dust
  4. Work area is cleared of obstructions and potential hazards with cullet bins located close to work area
  5. Glass is checked for imperfections and damage prior to handling
  6. Glass to be processed is located in the work area using correct manual handling procedures
  7. Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards
  8. Components and controls of machines, including emergency stops and guards, are identified and tested for working order
Sequence of work is planned to ensure processing is conducted in a logical order

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Suitable cutting, shaping, drilling, edging and lubrication methods are selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glass processing table is selected and work surface is cleared of debris and dust

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleared of obstructions and potential hazards with cullet bins located close to work area

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glass is checked for imperfections and damage prior to handling

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glass to be processed is located in the work area using correct manual handling procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components and controls of machines, including emergency stops and guards, are identified and tested for working order

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Process glass

  1. Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output
  2. Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment
  3. Problems occurring during work operations are identified and reported to appropriate persons, and any authorised changes in working procedures followed
  4. Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures
Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Problems occurring during work operations are identified and reported to appropriate persons, and any authorised changes in working procedures followed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work

  1. Processed glass is labelled and stored following workplace procedures ensuring there are no projections
  2. Scraps and off-cuts are removed for disposal or recycling, as required
  3. Work area is cleaned and rubbish disposed of, as appropriate
  4. Tools, equipment and unused materials are removed and stored appropriately
  5. Workplace documentation is completed, as required
Processed glass is labelled and stored following workplace procedures ensuring there are no projections

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Scraps and off-cuts are removed for disposal or recycling, as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned and rubbish disposed of, as appropriate

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and unused materials are removed and stored appropriately

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is completed, as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements

1.1

Work requirements for processing thick glass, including materials, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

1.2

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

1.3

Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition

1.4

Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

1.5

Glass to be cut, shaped, drilled or edged is selected using information from the work order, including type of glass, thickness, colour and dimensions

1.6

Machines, equipment and settings required to perform the work are identified

2

Prepare for work

2.1

Sequence of work is planned to ensure processing is conducted in a logical order

2.2

Suitable cutting, shaping, drilling, edging and lubrication methods are selected

2.3

Glass processing table is selected and work surface is cleared of debris and dust

2.4

Work area is cleared of obstructions and potential hazards with cullet bins located close to work area

2.5

Glass is checked for imperfections and damage prior to handling

2.6

Glass to be processed is located in the work area using correct manual handling procedures

2.7

Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards

2.8

Components and controls of machines, including emergency stops and guards, are identified and tested for working order

3

Process glass

3.1

Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

3.2

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment

3.3

Problems occurring during work operations are identified and reported to appropriate persons, and any authorised changes in working procedures followed

3.4

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4

Complete work

4.1

Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2

Scraps and off-cuts are removed for disposal or recycling, as required

4.3

Work area is cleaned and rubbish disposed of, as appropriate

4.4

Tools, equipment and unused materials are removed and stored appropriately

4.5

Workplace documentation is completed, as required

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements

1.1

Work requirements for processing thick glass, including materials, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

1.2

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

1.3

Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition

1.4

Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

1.5

Glass to be cut, shaped, drilled or edged is selected using information from the work order, including type of glass, thickness, colour and dimensions

1.6

Machines, equipment and settings required to perform the work are identified

2

Prepare for work

2.1

Sequence of work is planned to ensure processing is conducted in a logical order

2.2

Suitable cutting, shaping, drilling, edging and lubrication methods are selected

2.3

Glass processing table is selected and work surface is cleared of debris and dust

2.4

Work area is cleared of obstructions and potential hazards with cullet bins located close to work area

2.5

Glass is checked for imperfections and damage prior to handling

2.6

Glass to be processed is located in the work area using correct manual handling procedures

2.7

Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards

2.8

Components and controls of machines, including emergency stops and guards, are identified and tested for working order

3

Process glass

3.1

Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

3.2

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment

3.3

Problems occurring during work operations are identified and reported to appropriate persons, and any authorised changes in working procedures followed

3.4

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4

Complete work

4.1

Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2

Scraps and off-cuts are removed for disposal or recycling, as required

4.3

Work area is cleaned and rubbish disposed of, as appropriate

4.4

Tools, equipment and unused materials are removed and stored appropriately

4.5

Workplace documentation is completed, as required

Identify the materials, patterns/plans, processes, machines, equipment and settings to undertake a glass processing task

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Set up for and prepare to process glass

Follow work instructions, operating procedures and inspection practices to:

minimise the risk of injury to self and others

prevent damage to goods, equipment and products

maintain required production output and product quality

Use AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass to process glass to specifications

Complete straight cuts by hand and diamond saws, simple shapes, truncated and radius corners, circles and ovals in annealed and laminated glass 12 mm and over and up to 1.0 m2

Rough and smooth arrise annealed and laminated glass 12 mm and over by hand and up to 0.5 m2

Drill holes with diamond drills in annealed glass 12 mm and over and up to 0.5 m2

Use mathematical ideas and techniques to correctly complete measurements, calculate area, estimate glass requirements and minimise waste

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Qualities and characteristics of glass, including hazards and handling requirements

Identification of glass processing equipment, functions and procedures

Set-up and operation of glass processing equipment, including procedures for reporting product defects or equipment faults

Workplace safety system requirements related to glass processing

Work flow requirements in relation to glass processing

Range Statement

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Thick glass includes:

annealed sheet and laminated glass for residential and commercial windows and doors greater than 12 mm thick

structural glass

Materials include:

table tops

shower screens

Glass processing includes:

cutting

use of portable diamond saws

shaping

drilling and edging (edging may include arising)

Tools and equipment include:

cutting tables

tungsten wheel glass cutters

speed cutters

circle cutters

portable diamond saws

L-squares and straight edges

tape measures

marking pens

chinagraph pencils

templates and lubricants

Drilling equipment includes:

portable diamond drills

glass drilling machine

Edging tools include:

edging stones and hand arrisers

upright belt

handheld belt machines

Glass processing tables include:

air flotation tables

roller castor table or tilt table with air flotation or roller castors

Personal protective equipment includes:

that prescribed under legislation, regulations and enterprise practices and procedures:

glass handling gloves

safety glasses

gauntlets

aprons

safety footwear

Workplace procedures include:

workplace procedures relating to the use of tools and equipment and personal protective equipment required for the handling and processing of glass

workplace instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communications

manufacturer instructions for the use of equipment and materials

quality standards and procedures